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  5. CONSTRUCTION COST ESTIMATE

The following table provides the calculation basis for the Cost Estimate exported:

Cost CategoryCost TypeCalculationNotes
PV PanelsPV PanelsQuantity x Power Rating x Cost per WattCost per Watt value is specified by the user
InvertersInvertersQuantity x Unit Cost per InverterUnit Cost per Inverter is specified by the user (alternatively may be specified as cost per Station)
StructuresRackQuantity x Unit Cost per RackUnit Cost per Rack is specified by the user (alternatively may be specified as cost per Watt)
StructuresPilesQuantity x Weight of Pile per Unit Distance x Length of Pile x Cost of Steel per Unit WeightWeight of Pile per Unit Distance, Length of Pile and Cost of Steel per Unit Weight is specified by the user
Electrical BOSConduitLength x Unit Cost per LengthConduit Sizes and Lengths are determined automatically during design automation. The Unit Cost per Length for each conduit size is listed in the Component Cost Database.
Electrical BOSCableLength x Unit Cost per LengthCable Sizes and Lengths are determined automatically during design automation. The Unit Cost per Length for each conduit size is listed in the Component Cost Database.
Electrical BOSGround WireLength x Unit Cost per LengthGround Wire Sizes and Lengths are determined automatically during design automation. The Unit Cost per Length for each conduit size is listed in the Component Cost Database.
Electrical BOSString ConnectorsQuantity x Unit Cost per ConnectorThe quantity of Male and Female Connectors is determined automatically during design automation. The Unit Cost per Connector is listed in the Component Cost Database.
Electrical BOSString Pre-Parallel HarnessesQuantity x Unit Cost per HarnessThe quantity of harnesses and number of pre-paralleled strings per harness are determined automatically during design automation. The Unit Cost per Harness is listed in the Component Cost Database.
Electrical BOSDC Combiner BoxesQuantity x Unit Cost per Combiner BoxThe quantity and number of strings per Combiner Box is determined automatically during design automation. The Unit Cost per Combiner Box is listed in the Component Cost Database. Where the number of strings per Combiner Box is not included in the database, the cost is linearly interpolated.
Electrical BOSAC Panelboards (AC Combiner Boxes)Quantity x Unit Cost per PanelboardThe quantity and size rating of the AC Panelboard is determined automatically during design automation. The Unit Cost per Panelboard is listed in the Component Cost Database.
Electrical BOSAC Switchboard (AC Recombiner Box)Quantity x Unit Cost per SwitchboardThe quantity and size rating of the AC Switchboard is determined automatically during design automation. The Unit Cost per Switchboard is listed in the Component Cost Database.
Electrical BOSMV TransformersQuantity x kVA Rating x 1000 x Cost per WattTransformer kVA Rating is sized automatically based on inverter ratings. Transformer Cost per Watt is listed in the Component Cost Database.
Electrical BOSSCADA and Data MonitoringIf MV Interconnection:
30,000USD + 0.004USD/Wdc
If HV Interconnection:
120,000USD + 0.003USD/Wdc
SCADA Cost scales with DC System Cost and has a higher baseline cost if the interconnection is HV versus MV.
EngineeringDesign & EngineeringAC System Size x Unit Cost per kWacUnit Cost per kWac for Design and Engineering is specified by the user.
ConstructionCivil Works (Excluding Access Roads)DC System Size x Unit Cost per kWdcUnit Cost per kWdc for Civil Works (Excluding Access Roads) is specified by the user.
ConstructionCivil Works (Access Roads)(Length of Access Roads x Road Install Task Duration x Construction Labor Rate) / 60Length of Access Roads is determined automatically during design automation. Road Installation Task duration per unit distance and Construction Labor rate per hour are specified by the user.
ConstructionMobilization and Staging(DC System Size x Mobilization Task Duration x Construction Labor Rate) / 60Task Duration for Mobilization and Staging and Construction Labor Rate is specified by the user.
ConstructionPile Driving LaborQuantity of Piles x Unit Cost of Installation per PileQuantity of Piles is determined automatically during design automation. Unit Cost of Installation per Pile is specified by the user.
ConstructionPile Driving EquipmentQuantity of Piles x Unit Cost of Equipment per PileQuantity of Piles is determined automatically during design automation. Unit Cost of Installation per Pile is specified by the user.
ConstructionRack Assembly InstallationQuantity of Racks x Unit Cost of Assembly per RackQuantity of Racks is determined automatically during design automation. Unit Cost of Installation per Rack is specified by the user (and alternatively may be specified in units of cost per Watt).
ConstructionModule Installation(DC System Size x Panel Installation Task Duration x Construction Labor Rate) / 60Task Duration for Panel Install and Construction Labor Rate is specified by the user.
ConstructionDC Electrical Installation (incl. DC Wiring, Conduit, Combiner Boxes, etc.)(DC System Size x DC Electrical Installation Task Duration x Electrical Labor Rate) / 60DC Electrical Installation Task Duration and Electrical Labor Rate is specified by the user.
ConstructionAC Electrical Installation (incl. Inverter, MV Cabling, Transformers, etc.)(AC System Size x AC Electrical Installation Task Duration x Electrical Labor Rate) / 60AC Electrical Installation Task Duration and Electrical Labor Rate is specified by the user.
ConstructionTrenchwork(Length of Trenches x Trench Install Task Duration x Construction Labor Rate) / 60Length of Trenches are determined automatically during design automation. Trench Install Task Duration and Electrical Labor Rate is specified by the user
ConstructionFencing MaterialsFence Length x Fence Material Cost per LengthFence Length is determined automatically during design automation and Fence Material Cost per Length is listed in the Component Cost Database
ConstructionFencing Install(Fence Length x Fence Install Task Duration x Construction Labor Rate) / 60Fence Length is determined automatically during design automation. Fence Install Task Duration and Construction Labor Rate are specified by the user.
ConstructionInverter Station LaborQuantity of Inverter Stations x Inverter Station Labor per StationQuantity of Inverter Stations are determined automatically during design automation. Inverter Station Labor per Station is specified by the user
ConstructionInverter/Transformer PadQuantity of Pads x Station Width x Station Length x Pad Depth x Price of ConcreteStation Width and Length is specified by the user for Pre-Fabricated Inverter Stations. Alternatively, Station Width and Length is determined automatically for string inverter designs or build-onsite central inverter station designs. The Pad depth is assumed to be 18 inches. The Price of Concrete is specified by the user.
ManagementContractor and Project Management CostsTotal Construction Labor and Equipment Costs x Contractor Management Margin RateContractor Management Margin Rate is specified by the user
ManagementShipping and LogisticsTotal Equipment Costs x Average Material Shipping CostAverage Material Shippinig Cost is a percentage specified by the user
DevelopmentSite Preparation CostsTotal Built Land Area x Site Preparation Cost per AreaTotal Build Land Area is determined automatically during design automation. Site Preparation Cost per Area is specified by the user.
DevelopmentSubstation, Gen-Tie and Interconnection Upgrade CostsAC System Size in kW x Interconnection Facilities and Gen-Tie Costs per kWacIInterconnection Facilities and Gen-Tie Costs per kWac is specified by the user.
DevelopmentOther Development CostsOther Development Costs per kWac x AC System Size in kW +  Other Development Costs per kWdc x DC System Size in kW + Other Development Costs per Unit Area x Total Site Land Area + Other Development Costs FixedOther Development Costs may be specified as a fixed value or may be specified to scale with system DC Size, System AC Size or Total Land Area of the Site.
DevelopmentSales Tax and DutiesSales Tax Rate x Total Equipment CostsSales Tax Rate is specified by the user.
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CONSTRUCTION COST ESTIMATE